The invention relates to the field of cathodic protection of reinforced concrete structures, and in particular to a design of discrete anode for cathodic protection suitable for being installed inside holes or slits made in the concrete. The anodes commonly used for the cathodic protection of reinforced concrete consist of a titanium substrate coated with transition metal oxides or other types of catalysts for anodic oxygen evolution.

Discrete anodes are not suitable for all applications, especially for thin concrete element or where the reinforcement is randomly spaced within a structure. The main area of application of discrete anodes would be thick reinforced concrete elements, such as beams, headstocks or piles in tidal/ splash zones where the application of ribbon anodes leads to grout acidification in most cases. Having in mind the long term durability of the cathodic protection components installed permanently in concrete and the importance of delivering a CP system with low maintenance.

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Ti Anode Fabricators Pvt Ltd., manufactures CPCC Canister Anode with their in-house facilities in India, for impressed current cathodic protection application. Using following alternative anode combinations are been supplied based on the customer’s interest. Titanium expanded mesh with Ti’s MMO coating. Titanium wire with Ti’s MMO coating. Titanium expanded mesh with Ti’s Platinum plating. Titanium wire with Ti’s Platinum plating. Niobium wire with Ti’s MMO coating. Niobium wire with Ti’s Platinum plating.

Application:

·         Shallow vertical and horizontal surface ground beds.

·         Underground storage tanks.

·         Above ground storage tanks.

·         Pipelines.

Advantages over Silicon - Iron anodes:

Twice the life, Unbreakable, Lighter weight, Easier to install, Narrower trench, Easy to centralize, Reduce excavation and drilling cost.

Material of Construction:

Canister: Galvanized steel tube

Substrate: Titanium, ASTM B 265 or 348 Gr.1

Niobium, ASTM B

Catalyst: MMO or Pt

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We, Ti Anode Fabricators Pvt. Ltd., developed an extremely strong and electrically low resistance centre crimp connection, which ensures the lowest possible electrical resistance (less than 1.0 Milli Ohm) between the cables and anode tube. The Platinum group Mixed Metal Oxide coating is a crystalline electrically conductive coating that activates and enables a titanium substrate to function as an anode. Whether operating in fresh water, seawater, soil, or mud. MMO Coatings are extremely stable even in very low pH environments.

MMO titanium tubular anodes are coated with mixed metal oxide that has an extremely low consumption rate measured in milligrams per year. Unlike other types of anodes the consumption rate of MMO anode is negligible with the dimensions of the anode element remaining virtually unchanged during the operational service life of the anode. As a result, the power required to impress current will remain the same.

Cathodic protection system is a technique used to control a corrosion of a metal surface by making it the cathodic side of an electrochemical cell. Cathodic protection is an old and effective system that prevents forming rust in metal and helps in corrosion resistant. Corrosion can be prevented by eliminating the oxygen or the positively charged hydrogen ions.

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We, Ti Anode Fabricators Pvt. Ltd., developed an extremely strong and electrically low resistance centre crimp connection, which ensures the lowest possible electrical resistance (less than 1.0 Milli Ohm) between the cables and anode tube. The Platinum group Mixed Metal Oxide coating is a crystalline electrically conductive coating that activates and enables a titanium substrate to function as an anode. Whether operating in fresh water, seawater, soil, or mud. MMO Coatings are extremely stable even in very low pH environments.

MMO titanium tubular anodes are coated with mixed metal oxide that has an extremely low consumption rate measured in milligrams per year. Unlike other types of anodes the consumption rate of MMO anode is negligible with the dimensions of the anode element remaining virtually unchanged during the operational service life of the anode. As a result, the power required to impress current will remain the same.

Cathodic protection system is a technique used to control a corrosion of a metal surface by making it the cathodic side of an electrochemical cell. Cathodic protection is an old and effective system that prevents forming rust in metal and helps in corrosion resistant. Corrosion  can be prevented by eliminating the oxygen or the positively charged hydrogen ions.

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Cu/CuSO4 portable reference electrode implements a major usage in the cathodic protection System. Reference Electrode are in different shapes like disc, rod and strip with different dimension, which is also installed in the heat exchanger to monitor the current supply of cantilever anodes. 

• Flexibility to meet various user needs;
• Produce complex shape of the anode;
• Energy-saving;
• Lightweight (especially the mesh grid anode);
• Longer working life under higher current density;
• Firm titanium structure, less deformation;
• Second platinized allowed;
• Uniform deposit, final products with high quality.

FOR ENQUIRES PLEASE DROP YOUR EMAIL AT dsa@tiaano.com/dsasupport@tiaano.com

We, Ti Anode Fabricators Pvt. Ltd., developed an extremely strong and electrically low resistance centre crimp connection, which ensures the lowest possible electrical resistance (less than 1.0 Milli Ohm) between the cables and anode tube. The Platinum group Mixed Metal Oxide coating is a crystalline electrically conductive coating that activates and enables a titanium substrate to function as an anode. Whether operating in fresh water, seawater, soil, or mud. MMO Coatings are extremely stable even in very low pH environments.

MMO titanium tubular anodes are coated with mixed metal oxide that has an extremely low consumption rate measured in milligrams per year. Unlike other types of anodes the consumption rate of MMO anode is negligible with the dimensions of the anode element remaining virtually unchanged during the operational service life of the anode. As a result, the power required to impress current will remain the same.

Cathodic protection system is a technique used to control a corrosion of a metal surface by making it the cathodic side of an electrochemical cell. Cathodic protection is an old and effective system that prevents forming rust in metal and helps in corrosion resistant. Corrosion  can be prevented by eliminating the oxygen or the positively charged hydrogen ions.

MMO coated anodes are widely used in various industries because it has special physical and chemical properties like high corrosion resistance, catalytic in nature and thermal conductivity. 

MMO titanium anodes act as inert anodes and are non-consumable and long lasting. Ti's MMO coating has proven superior to other mixed metal oxide coatings currently being used. 

Research and development (R&D) includes activities that companies undertake to innovate and introduce new products.

MMO coated titanium wire anode is suitable for direct burial in fine sand, carbonaceous backfill or immersion in fresh or saline waters. MMO-Ti wire anode can be connected to a feed cable at one end or ‘piggybacked’ to form a continuous anode suitable for installation under storage tanks or to provide continuous close protection for pipelines.

Wire anodes can also be used to protect the internal surfaces of water tanks where their malleable shape permits even current distribution in areas where there can be large variations in water level.

Current Feeder

Current feeder is commonly designed to impressed the current into the ICCP anode network, this feeder is equipped with high pressure sealed threaded connection, which will helps to impress the current externally while using the wire, ribbon , strip anodes for internal protections such as condenser Box, Pump internals, pipe internal, Basket strainers , storage vessels Etc.,

This current feeder is completely made of Titanium Material, so it can survive in any atmospheric conditions like the seashore. Feeder shaft is adequately insulated from connection nipple and tested at 300 VDC also process connector is equipped to install the enclosure for cable termination so it’s easy to make a seal proof connection.

This current feeder is improving the reliability of the ICCP system as most of the CP system were failure happened due to an improper electrical connection.       

Cathodic protection (CP) is a technique used to control the corrosion of a metal surface. Impressed current systems utilize an external power source that provides protective current to mitigate corrosion activity. Permanently installed anodes and the embedded reinforcing steel are connected to an AC/DC rectifier that forces the steel to a cathodic or protective condition. Impressed current systems provide a high level of protection but should be properly monitored and maintained to ensure long-term performance.

Platinized cantilever anode is used for protecting pipeline internals, suction and condenser box internal for 30 years and more by applying DC current with transformer rectifier. We use platinum/ MMO plating/ coating to increase the conductivity.

For more details visit these links:

www.cpanode.com,www.tiaanostore.in,www.tiaano.com

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The invention relates to the field of cathodic protection of reinforced concrete structures, and in particular to a design of discrete anode for cathodic protection suitable for being installed inside holes or slits made in the concrete. The anodes commonly used for the cathodic protection of reinforced concrete consist of a titanium substrate coated with transition metal oxides or other types of catalysts for anodic oxygen evolution.

Discrete anodes are not suitable for all applications, especially for thin concrete element or where the reinforcement is randomly spaced within a structure. The main area of application of discrete anodes would be thick reinforced concrete elements, such as beams, headstocks or piles in tidal/ splash zones where the application of ribbon anodes leads to grout acidification in most cases. Having in mind the long term durability of the cathodic protection components installed permanently in concrete and the importance of delivering a CP system with low maintenance.

FOR ENQUIRES PLEASE DROP YOUR EMAIL AT dsa@tiaano.com/dsasupport@tiaano.com