We, Ti Anode Fabricators Pvt. Ltd., developed an extremely strong and electrically low resistance centre crimp connection, which ensures the lowest possible electrical resistance (less than 1.0 Milli Ohm) between the cables and anode tube. The Platinum group Mixed Metal Oxide coating is a crystalline electrically conductive coating that activates and enables a titanium substrate to function as an anode. Whether operating in fresh water, seawater, soil, or mud. MMO Coatings are extremely stable even in very low pH environments.

MMO titanium tubular anodes are coated with mixed metal oxide that has an extremely low consumption rate measured in milligrams per year. Unlike other types of anodes the consumption rate of MMO anode is negligible with the dimensions of the anode element remaining virtually unchanged during the operational service life of the anode. As a result, the power required to impress current will remain the same.

Cathodic protection system is a technique used to control a corrosion of a metal surface by making it the cathodic side of an electrochemical cell. Cathodic protection is an old and effective system that prevents forming rust in metal and helps in corrosion resistant. Corrosion  can be prevented by eliminating the oxygen or the positively charged hydrogen ions.

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MMO piggyback anode is the flexible anode with a long life, which integrates the advantages of large current of MMO anode and excellent conductive performance. Due to its large current and small grounding resistance, it can be buried in the place far away from the anode structure.

Piggy pack anodes are used to protect the tank bottoms. It’s the easiest method of cathodic protection which may not need a weld at site and also easy to handle and install. Piggy pack wire anodes connected with cable by the way of Crimping and sealing with mastic and heat shrink sleeve procedure. The piggy pack anodes are inserted in the jacket with coke fill to sustain the conductivity of the anodes in the place where we install for cathodic protection.

Cathodic Protection is accomplished by applying a direct current to the tank surface of the metal, which causes the electrochemical potential of the structure to shift from a corroding state to a polarized and non-corroding state.

Cu/CuSO4 portable reference electrode implements a major usage in the cathodic protection System. Reference Electrode are in different shapes like disc, rod and strip with different dimension, which is also installed in the heat exchanger to monitor the current supply of cantilever anodes. 

• Flexibility to meet various user needs;
• Produce complex shape of the anode;
• Energy-saving;
• Lightweight (especially the mesh grid anode);
• Longer working life under higher current density;
• Firm titanium structure, less deformation;
• Second platinized allowed;
• Uniform deposit, final products with high quality.

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We, Ti Anode Fabricators Pvt. Ltd., developed an extremely strong and electrically low resistance centre crimp connection, which ensures the lowest possible electrical resistance (less than 1.0 Milli Ohm) between the cables and anode tube. The Platinum group Mixed Metal Oxide coating is a crystalline electrically conductive coating that activates and enables a titanium substrate to function as an anode. Whether operating in fresh water, seawater, soil, or mud. MMO Coatings are extremely stable even in very low pH environments.

MMO titanium tubular anodes are coated with mixed metal oxide that has an extremely low consumption rate measured in milligrams per year. Unlike other types of anodes the consumption rate of MMO anode is negligible with the dimensions of the anode element remaining virtually unchanged during the operational service life of the anode. As a result, the power required to impress current will remain the same.

Cathodic protection system is a technique used to control a corrosion of a metal surface by making it the cathodic side of an electrochemical cell. Cathodic protection is an old and effective system that prevents forming rust in metal and helps in corrosion resistant. Corrosion  can be prevented by eliminating the oxygen or the positively charged hydrogen ions.

MMO coated anodes are widely used in various industries because it has special physical and chemical properties like high corrosion resistance, catalytic in nature and thermal conductivity. 

MMO titanium anodes act as inert anodes and are non-consumable and long lasting. Ti's MMO coating has proven superior to other mixed metal oxide coatings currently being used. 

Research and development (R&D) includes activities that companies undertake to innovate and introduce new products.

MMO coated titanium wire anode is suitable for direct burial in fine sand, carbonaceous backfill or immersion in fresh or saline waters. MMO-Ti wire anode can be connected to a feed cable at one end or ‘piggybacked’ to form a continuous anode suitable for installation under storage tanks or to provide continuous close protection for pipelines.

Wire anodes can also be used to protect the internal surfaces of water tanks where their malleable shape permits even current distribution in areas where there can be large variations in water level.

Current Feeder

Current feeder is commonly designed to impressed the current into the ICCP anode network, this feeder is equipped with high pressure sealed threaded connection, which will helps to impress the current externally while using the wire, ribbon , strip anodes for internal protections such as condenser Box, Pump internals, pipe internal, Basket strainers , storage vessels Etc.,

This current feeder is completely made of Titanium Material, so it can survive in any atmospheric conditions like the seashore. Feeder shaft is adequately insulated from connection nipple and tested at 300 VDC also process connector is equipped to install the enclosure for cable termination so it’s easy to make a seal proof connection.

This current feeder is improving the reliability of the ICCP system as most of the CP system were failure happened due to an improper electrical connection.       

Ti Anode Fabricators Pvt Ltd., manufactures CPCC Canister Anode with their in-house facilities in India, for Impressed current Cathodic protection application. Using following alternative anode combinations are been supplied based on the customer’s interest.

Titanium expanded mesh with Ti’s MMO coating.

Titanium wire with Ti’s MMO coating.

Titanium expanded mesh with Ti’s Platinum plating.

Titanium wire with Ti’s Platinum plating.

Niobium wire with Ti’s MMO coating.

Niobium wire with Ti’s Platinum plating.

Application:

􀂾 Shallow vertical and horizontal surface ground beds.

􀂾 Underground storage tanks.

􀂾 Aboveground storage tanks.

􀂾 Pipelines.

Advantages over Silicon - Iron anodes:

Twice the life

Unbreakable

Lighter weight

Easier to install

Narrower trench

Easy to centralize

Reduce excavation and drilling cost.

Material Of Construction:

Canister: Galvanized steel tube

Substrate: Titanium, ASTM B 265 or 348 Gr.1

Niobium, ASTM B

Catalyst: MMO or Pt

Cable: XLPE/PVC, EPR/CSPE, KYNAR/HMWPE.

Cable ~ anode connection: CPCC equal to LIDA.

The invention relates to the field of cathodic protection of reinforced concrete structures, and in particular to a design of discrete anode for cathodic protection suitable for being installed inside holes or slits made in the concrete. The anodes commonly used for the cathodic protection of reinforced concrete consist of a titanium substrate coated with transition metal oxides or other types of catalysts for anodic oxygen evolution.

Discrete anodes are not suitable for all applications, especially for thin concrete element or where the reinforcement is randomly spaced within a structure. The main area of application of discrete anodes would be thick reinforced concrete elements, such as beams, headstocks or piles in tidal/ splash zones where the application of ribbon anodes leads to grout acidification in most cases. Having in mind the long term durability of the cathodic protection components installed permanently in concrete and the importance of delivering a CP system with low maintenance.

FOR ENQUIRES PLEASE DROP YOUR EMAIL AT dsa@tiaano.com/dsasupport@tiaano.com

We, Ti anode fabricators Pvt. Ltd., is familiar in manufacturing and supplying of Reference electrode for impressed current cathodic production (ICCP)

In the use of cathodic production to pipelines a particular potential is applied to the pipeline/electrolyte interface to accomplish explicit balance of responses to such an extent that the pace of erosion becomes irrelevant. The meaning of this requests it is precisely estimated and that a steady and exact reference cathode is required.

A reference electrode should have explicit electrical, physical and substance properties. It should work with the estimation of exact line/soil/reference anode possibilities on pipelines. It should preferably have a dependability that is manageable for a really long time. For this to happen it ought not to be spellbound by the exceptionally low electrical current that will stream in an estimation circuit.

Reference electrode should work without extreme terminal likely change in shifting circumstances and should be impervious to explicit responses inside electrolytes in which they are introduced. A model that causes changes in the cathode potential is chloride containing conditions causing defilement and hydrated cupric development in copper/copper sulfate reference terminals. All reference anode possibilities are impacted by temperature.

The actual cathode ought to have a low interior impedance regarding its development and its establishment in the ground. Of specific significance is the connection point of the permeable attachment of the terminal which should be in close contact with the ground and not impacted by harm, impaction, tainting, or by unfortunate soil contact

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 Platinized titanium and MMO coated titanium rod anodes are to be designed & manufactured by Ti Anode Fabricators Pvt Ltd, Chennai, India. Application:  Deep & conventional ground beds. Jetties in fresh, brackish and salt-water electrolytes. Water tanks. Lock Gates. Intake Screens. Marine application.

Substrate: Solid Titanium and Niobium & Copper cored Ti. Catalyst for surface Coating: Platinum Mixed Metal Oxide.

platinised titanium and niobium probe / cantilever type anodes are also available for use in internal ICCP of process vessels such as pipes, condenser water boxes and heat exchangers where the interior is difficult to access and its space limited. such anodes are often mounted through the vessel shell, with the anode part of the probe extending into the vessel, and wire connections made to the probe on the exterior of the vessel.

Tiaano offer platinised and niobium cantilever (probe) anodes for this application (medium seawater, fresh water and brackish water) also tiaano offer platinised rods and tubes suitable for cantilever (probes).

the primary use of platinised titanium anodes is in the field of cathodic protection. the anodes are used in structures buried in soil and the steel exposed to marine environments such as oil and gas producing platforms, ships, oil well casing and jetties.

platinised titanium anodes synergistically combine the favorable electrochemical features of platinum (pt) with the corrosion resistance and other characteristics of titanium. they are anodes normally produced by the electrochemical deposition of a very thin layer of platinum metal onto a titanium substrate. these anodes operate as inert anodes with high durability and are preferred because they remain insoluble in common electrolytes. 

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